The Hidden Cost of Compressed Air in Industrial Settings
Compressed air systems are integral to various industrial processes, yet A2EP’s research indicates that they can consume approximately 16% of a typical manufacturing site’s electricity. Alarmingly, 80% to 90% of this energy is often wasted due to factors like leaks, overproduction, and outdated equipment.
On May 20, 2025, the Australian Alliance for Energy Productivity (A2EP) hosted a pivotal webinar titled “Unlocking Compressed Air Efficiency for Serious Energy SavingsElectricity or gas savings or both..” This session illuminated the substantial energy-saving potential within compressed air systems, which, despite their ubiquity in manufacturing, often operate with significant inefficiencies.
Insights from Industry Experts
The webinar featured insights from leading professionals:
- Satinder Sahni, Group Senior Manager – Utilities at Asahi Beverages, shared strategies on how Asahi significantly reduced compressed air costs by minimizing air consumption in their processes.
- Murray Nottle, an air systems engineer from the Carnot Group, discussed the utilization of ‘Power vs Flow’ curves as a diagnostic tool to identify and prioritize areas for efficiency improvements.
- Craig Morgan, Group Sales Director at Northmore Gordon, presented findings from a measurement-based survey of 30 compressed air systems, revealing surprising inefficiencies and offering guidance on assessing system performance.
A Call to Action for Energy Managers
This webinar serves as a valuable resource for energy managers, engineers, and industry professionals aiming to enhance operational efficiency, reduce costs, and lower emissions. By addressing the often-overlooked inefficiencies in compressed air systems. Want to increase your industrial energy savings? Contact Craig Morgan at Northmore Gordon today!
