{"id":18244,"date":"2021-05-05T01:21:38","date_gmt":"2021-05-05T01:21:38","guid":{"rendered":"https:\/\/northmoregordon.com\/?p=18244"},"modified":"2023-05-03T00:10:44","modified_gmt":"2023-05-03T00:10:44","slug":"how-can-an-energy-consultant-increase-my-plant-efficiency","status":"publish","type":"post","link":"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/","title":{"rendered":"How can a Consultant increase my plant efficiency?"},"content":{"rendered":"

Something that we often hear on industrial sites is that Plant Operators don\u2019t have time to optimise for energy efficiency. It\u2019s not that staff don\u2019t want to run an efficient plant, but that priorities set by the business are often around reliability, throughput and product quality, and therefore they have little time to think about much else.<\/strong><\/p><\/blockquote>\n

Our experience, however, is that running an efficient plant will help to deliver the results that business owners and Operators are seeking. To do this, several barriers need to be overcome:<\/p>\n

    \n
  1. There are multiple \u2018optimum\u2019 operating points for plant and equipment<\/li>\n
  2. Operators each have their own way of doing things<\/li>\n
  3. Running plant reliably can achieve throughput, but some settings could be compensating for underlying problems<\/li>\n<\/ol>\n

    The concept of multiple optimum operating points is well proven in control theory. Without periodic auditing and bottom-up analysis, your systems could be operating in an over-processing state for years. Under-processing gets picked up by system alarms and product quality checks, whereas over-processing may not cause any \u2018headaches\u2019 (except in the accounts department) and so tend to continue unnoticed. Some techniques we use to assess the current energy efficiency of a process are:<\/p>\n

    (i) assess the minimum theoretical energy requirements<\/p>\n

    (ii) compare current operation to manufacturer recommendations, and<\/p>\n

    (iii) compare current operation to industry best practice.  This can highlight the gap in performance, which helps to identify the \u2018size of the prize\u2019, and how much effort to spend on further optimisation<\/p>\n

    It is well known that Operators have a strong influence over plant performance. Despite the wide-scale application of sophisticated control systems, many choices are still made by humans. One example is the ability for Operators and maintenance staff to change the sequence in which refrigeration compressors, or air compressors are run. This is a recipe for inefficient operation, even though it won\u2019t be compromising reliability. From a total cost of ownership perspective, the most efficient sequencing should be established based on the characteristics of the installed machines, tested and measured, and then locked in by restricting the ability for people to make changes.<\/p>\n

    Reliability does not equate to efficiency, and some operating modes can in fact can be hiding underlying problems. Over years of plant operation and staff rotations, original setpoints or operational practises may get lost or changed to compensate for other issues. An example is the compressed air pressure required to run a piece of plant. Most plant needs less than 6 barg to operate reliably, but over the years the supply pressure at the compressors is increased higher and higher to compensate for poor air system design. Rather than fixing the underlying problems, energy is wasted.  Higher air pressures also reduce system capacity, increase the cost of air leaks, and lifts artificial demand.<\/p>\n

    Energy efficiency is sometimes about the little things. Optimising existing plant is often the cheapest energy efficiency project with the greatest return. At Northmore Gordon, we work with your staff to fine-tune a range of industrial systems to cut out energy \u2018fat\u2019 while maintaining plant reliability and operational efficiency.<\/p>\n

    Get in touch today to find out what approach is best for you. 1300 854 561.<\/strong><\/p>\n","protected":false},"excerpt":{"rendered":"

    Something that we often hear on industrial sites is that Plant Operators don\u2019t have time to optimise for energy efficiency. It\u2019s not that staff don\u2019t want to run an efficient plant, but that priorities set by the business are often around reliability, throughput and product quality, and therefore they have little time to think about…<\/p>\n","protected":false},"author":1,"featured_media":21415,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[115],"tags":[],"class_list":["post-18244","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-articles"],"acf":[],"yoast_head":"\nHow can a Consultant increase my plant efficiency? - Northmore Gordon<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"How can a Consultant increase my plant efficiency?\" \/>\n<meta property=\"og:description\" content=\"Something that we often hear on industrial sites is that Plant Operators don\u2019t have time to optimise for energy efficiency. It\u2019s not that staff don\u2019t want to run an efficient plant, but that priorities set by the business are often around reliability, throughput and product quality, and therefore they have little time to think about...\" \/>\n<meta property=\"og:url\" content=\"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/\" \/>\n<meta property=\"og:site_name\" content=\"Northmore Gordon\" \/>\n<meta property=\"article:published_time\" content=\"2021-05-05T01:21:38+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2023-05-03T00:10:44+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/northmoregordon.com\/wp-content\/uploads\/2019\/08\/erf-1024x716.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1024\" \/>\n\t<meta property=\"og:image:height\" content=\"716\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Northmore Gordon\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Northmore Gordon\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"3 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/\"},\"author\":{\"name\":\"Northmore Gordon\",\"@id\":\"https:\/\/northmoregordon.com\/#\/schema\/person\/5137bdba33b546db5c60fa1015d2e727\"},\"headline\":\"How can a Consultant increase my plant efficiency?\",\"datePublished\":\"2021-05-05T01:21:38+00:00\",\"dateModified\":\"2023-05-03T00:10:44+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/\"},\"wordCount\":534,\"publisher\":{\"@id\":\"https:\/\/northmoregordon.com\/#organization\"},\"image\":{\"@id\":\"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/northmoregordon.com\/wp-content\/uploads\/2019\/08\/erf.jpg\",\"articleSection\":[\"Articles\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/\",\"url\":\"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/\",\"name\":\"How can a Consultant increase my plant efficiency? - Northmore Gordon\",\"isPartOf\":{\"@id\":\"https:\/\/northmoregordon.com\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/#primaryimage\"},\"image\":{\"@id\":\"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/northmoregordon.com\/wp-content\/uploads\/2019\/08\/erf.jpg\",\"datePublished\":\"2021-05-05T01:21:38+00:00\",\"dateModified\":\"2023-05-03T00:10:44+00:00\",\"breadcrumb\":{\"@id\":\"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/\"]}]},{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/#primaryimage\",\"url\":\"https:\/\/northmoregordon.com\/wp-content\/uploads\/2019\/08\/erf.jpg\",\"contentUrl\":\"https:\/\/northmoregordon.com\/wp-content\/uploads\/2019\/08\/erf.jpg\",\"width\":2460,\"height\":1721,\"caption\":\"Outdoor Plant - Northmore Gordon\"},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Home\",\"item\":\"https:\/\/northmoregordon.com\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"How can a Consultant increase my plant efficiency?\"}]},{\"@type\":\"WebSite\",\"@id\":\"https:\/\/northmoregordon.com\/#website\",\"url\":\"https:\/\/northmoregordon.com\/\",\"name\":\"Northmore Gordon\",\"description\":\"Energy Efficiency Consultancy Company\",\"publisher\":{\"@id\":\"https:\/\/northmoregordon.com\/#organization\"},\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":{\"@type\":\"EntryPoint\",\"urlTemplate\":\"https:\/\/northmoregordon.com\/?s={search_term_string}\"},\"query-input\":{\"@type\":\"PropertyValueSpecification\",\"valueRequired\":true,\"valueName\":\"search_term_string\"}}],\"inLanguage\":\"en-US\"},{\"@type\":\"Organization\",\"@id\":\"https:\/\/northmoregordon.com\/#organization\",\"name\":\"Northmore Gordon\",\"url\":\"https:\/\/northmoregordon.com\/\",\"logo\":{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\/\/northmoregordon.com\/#\/schema\/logo\/image\/\",\"url\":\"https:\/\/northmoregordon.com\/wp-content\/uploads\/2020\/05\/ng-logo.png\",\"contentUrl\":\"https:\/\/northmoregordon.com\/wp-content\/uploads\/2020\/05\/ng-logo.png\",\"width\":274,\"height\":60,\"caption\":\"Northmore Gordon\"},\"image\":{\"@id\":\"https:\/\/northmoregordon.com\/#\/schema\/logo\/image\/\"}},{\"@type\":\"Person\",\"@id\":\"https:\/\/northmoregordon.com\/#\/schema\/person\/5137bdba33b546db5c60fa1015d2e727\",\"name\":\"Northmore Gordon\",\"image\":{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\/\/northmoregordon.com\/#\/schema\/person\/image\/\",\"url\":\"https:\/\/secure.gravatar.com\/avatar\/ab047677377528d869c6355437d1cc98219cfbe4094f611943be2f75fe112a4e?s=96&d=mm&r=g\",\"contentUrl\":\"https:\/\/secure.gravatar.com\/avatar\/ab047677377528d869c6355437d1cc98219cfbe4094f611943be2f75fe112a4e?s=96&d=mm&r=g\",\"caption\":\"Northmore Gordon\"},\"description\":\"Craig is a mechanical engineer with 30 years\u2019 experience including more than fifteen years' assisting organisations manage energy, greenhouse gas emissions, and the impacts of climate change. This includes seven years focused on energy management, and greenhouse gas inventory development and mitigation, and six years on renewable energy generation systems. Speak with Craig Morgan to discuss the right strategy and solutions for your next project.\",\"sameAs\":[\"https:\/\/northmoregordon.com\"],\"url\":\"https:\/\/northmoregordon.com\/author\/northmore-gordon\/\"}]}<\/script>\n<!-- \/ Yoast SEO Premium plugin. -->","yoast_head_json":{"title":"How can a Consultant increase my plant efficiency? - Northmore Gordon","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"canonical":"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/","og_locale":"en_US","og_type":"article","og_title":"How can a Consultant increase my plant efficiency?","og_description":"Something that we often hear on industrial sites is that Plant Operators don\u2019t have time to optimise for energy efficiency. It\u2019s not that staff don\u2019t want to run an efficient plant, but that priorities set by the business are often around reliability, throughput and product quality, and therefore they have little time to think about...","og_url":"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/","og_site_name":"Northmore Gordon","article_published_time":"2021-05-05T01:21:38+00:00","article_modified_time":"2023-05-03T00:10:44+00:00","og_image":[{"width":1024,"height":716,"url":"https:\/\/northmoregordon.com\/wp-content\/uploads\/2019\/08\/erf-1024x716.jpg","type":"image\/jpeg"}],"author":"Northmore Gordon","twitter_card":"summary_large_image","twitter_misc":{"Written by":"Northmore Gordon","Est. reading time":"3 minutes"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"Article","@id":"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/#article","isPartOf":{"@id":"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/"},"author":{"name":"Northmore Gordon","@id":"https:\/\/northmoregordon.com\/#\/schema\/person\/5137bdba33b546db5c60fa1015d2e727"},"headline":"How can a Consultant increase my plant efficiency?","datePublished":"2021-05-05T01:21:38+00:00","dateModified":"2023-05-03T00:10:44+00:00","mainEntityOfPage":{"@id":"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/"},"wordCount":534,"publisher":{"@id":"https:\/\/northmoregordon.com\/#organization"},"image":{"@id":"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/#primaryimage"},"thumbnailUrl":"https:\/\/northmoregordon.com\/wp-content\/uploads\/2019\/08\/erf.jpg","articleSection":["Articles"],"inLanguage":"en-US"},{"@type":"WebPage","@id":"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/","url":"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/","name":"How can a Consultant increase my plant efficiency? - Northmore Gordon","isPartOf":{"@id":"https:\/\/northmoregordon.com\/#website"},"primaryImageOfPage":{"@id":"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/#primaryimage"},"image":{"@id":"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/#primaryimage"},"thumbnailUrl":"https:\/\/northmoregordon.com\/wp-content\/uploads\/2019\/08\/erf.jpg","datePublished":"2021-05-05T01:21:38+00:00","dateModified":"2023-05-03T00:10:44+00:00","breadcrumb":{"@id":"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/#breadcrumb"},"inLanguage":"en-US","potentialAction":[{"@type":"ReadAction","target":["https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/"]}]},{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/#primaryimage","url":"https:\/\/northmoregordon.com\/wp-content\/uploads\/2019\/08\/erf.jpg","contentUrl":"https:\/\/northmoregordon.com\/wp-content\/uploads\/2019\/08\/erf.jpg","width":2460,"height":1721,"caption":"Outdoor Plant - Northmore Gordon"},{"@type":"BreadcrumbList","@id":"https:\/\/northmoregordon.com\/articles\/how-can-an-energy-consultant-increase-my-plant-efficiency\/#breadcrumb","itemListElement":[{"@type":"ListItem","position":1,"name":"Home","item":"https:\/\/northmoregordon.com\/"},{"@type":"ListItem","position":2,"name":"How can a Consultant increase my plant efficiency?"}]},{"@type":"WebSite","@id":"https:\/\/northmoregordon.com\/#website","url":"https:\/\/northmoregordon.com\/","name":"Northmore Gordon","description":"Energy Efficiency Consultancy Company","publisher":{"@id":"https:\/\/northmoregordon.com\/#organization"},"potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"https:\/\/northmoregordon.com\/?s={search_term_string}"},"query-input":{"@type":"PropertyValueSpecification","valueRequired":true,"valueName":"search_term_string"}}],"inLanguage":"en-US"},{"@type":"Organization","@id":"https:\/\/northmoregordon.com\/#organization","name":"Northmore Gordon","url":"https:\/\/northmoregordon.com\/","logo":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/northmoregordon.com\/#\/schema\/logo\/image\/","url":"https:\/\/northmoregordon.com\/wp-content\/uploads\/2020\/05\/ng-logo.png","contentUrl":"https:\/\/northmoregordon.com\/wp-content\/uploads\/2020\/05\/ng-logo.png","width":274,"height":60,"caption":"Northmore Gordon"},"image":{"@id":"https:\/\/northmoregordon.com\/#\/schema\/logo\/image\/"}},{"@type":"Person","@id":"https:\/\/northmoregordon.com\/#\/schema\/person\/5137bdba33b546db5c60fa1015d2e727","name":"Northmore Gordon","image":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/northmoregordon.com\/#\/schema\/person\/image\/","url":"https:\/\/secure.gravatar.com\/avatar\/ab047677377528d869c6355437d1cc98219cfbe4094f611943be2f75fe112a4e?s=96&d=mm&r=g","contentUrl":"https:\/\/secure.gravatar.com\/avatar\/ab047677377528d869c6355437d1cc98219cfbe4094f611943be2f75fe112a4e?s=96&d=mm&r=g","caption":"Northmore Gordon"},"description":"Craig is a mechanical engineer with 30 years\u2019 experience including more than fifteen years' assisting organisations manage energy, greenhouse gas emissions, and the impacts of climate change. This includes seven years focused on energy management, and greenhouse gas inventory development and mitigation, and six years on renewable energy generation systems. Speak with Craig Morgan to discuss the right strategy and solutions for your next project.","sameAs":["https:\/\/northmoregordon.com"],"url":"https:\/\/northmoregordon.com\/author\/northmore-gordon\/"}]}},"_links":{"self":[{"href":"https:\/\/northmoregordon.com\/wp-json\/wp\/v2\/posts\/18244","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/northmoregordon.com\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/northmoregordon.com\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/northmoregordon.com\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/northmoregordon.com\/wp-json\/wp\/v2\/comments?post=18244"}],"version-history":[{"count":11,"href":"https:\/\/northmoregordon.com\/wp-json\/wp\/v2\/posts\/18244\/revisions"}],"predecessor-version":[{"id":27034,"href":"https:\/\/northmoregordon.com\/wp-json\/wp\/v2\/posts\/18244\/revisions\/27034"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/northmoregordon.com\/wp-json\/wp\/v2\/media\/21415"}],"wp:attachment":[{"href":"https:\/\/northmoregordon.com\/wp-json\/wp\/v2\/media?parent=18244"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/northmoregordon.com\/wp-json\/wp\/v2\/categories?post=18244"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/northmoregordon.com\/wp-json\/wp\/v2\/tags?post=18244"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}