Equipment Upgrade Archives - Northmore Gordon https://northmoregordon.com/tag/equipment-upgrade/ Energy Efficiency Consultancy Company Mon, 05 Feb 2024 02:38:35 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.2 https://northmoregordon.com/wp-content/uploads/2020/05/favicon-150x150.png Equipment Upgrade Archives - Northmore Gordon https://northmoregordon.com/tag/equipment-upgrade/ 32 32 Hibernation of the aquatic centre during COVID-19 period https://northmoregordon.com/news/hibernation-of-the-aquatic-centre-during-covid-19-period/ Mon, 20 Apr 2020 01:31:14 +0000 https://northmoregordon.com/?p=18915 In these unprecedented times, our buildings and facilities need to adapt to a new way of working as we have done. In this article, we explore some ways aquatic centres can save energy and money during hibernation. Over the last few weeks, several social distancing measures have been implemented to limit the spread of COVID-19...

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In these unprecedented times, our buildings and facilities need to adapt to a new way of working as we have done. In this article, we explore some ways aquatic centres can save energy and money during hibernation.

Over the last few weeks, several social distancing measures have been implemented to limit the spread of COVID-19 in different states and cities. Among those measures are the closure of indoor sport facilities and entertainment venues. Aquatic Centres are concerns and several centres across the country are now close to the public.

It is unknown how long those restrictions will be enforced for. However, it seems clear that it will last for more than 2 months (some predictions talking about 18 months). Aquatic Centres are typically the largest energy consumers of a Council’s portfolio and hibernating them during the COVID19 period could save a significant amount of energy and money for Councils.

Shutting down an aquatic centre is definitely possible, although some procedures must be clearly followed.

Here we propose three stages to slow down or shut down the aquatic centre:

  1. Shutting down of the water heating,
  2. Reprogramming of the HVAC system to slow down the pool hall air heating,
  3. Shutting down water recirculation and drainage of the pool.
 

Shutting down of the water heating

This is the easiest and most immediate source of energy saving. All aquatic centres consume energy to maintain the pool water at a suitable temperature. The heat is supplied by one or several heating systems such as gas boilers, electric heat pumps, cogeneration system, solar thermal, or heat recovery systems. During this extended period of time where the pool will be unoccupied, maintaining the heating system active is not relevant.

For every heating systems, especially for gas boilers, heat pumps, and cogeneration systems, there are procedures provided in the user’s manual which explain how to hibernate such equipment. The purpose of a hibernation procedure (or extended shut down) is to ensure that the system remains inert and does not degrade during the shutdown period.

If necessary, get your contractor to attend the site and perform the procedure.

The BMCS should be maintained in operation during the whole period of COVID-19. If necessary, you can change the pool water setpoint to 0°C (in order to remove the need from the BMCS to activate heating and to avoid getting fault alarms).

The consequences of stopping the heating are:

  • Heating water loops are stopped, which leads to energy savings from the operation of the pumps.
  • Pool water will naturally cool down. Note that it could take several hours (up to one or two days) to heat up the pool water to its original set point when the centre will re-open. The timeframe requires to heat up the pool water depends on the water volume to heat and heating capacity available.
  • Water heating systems in hibernation mode. No hazards related to the operations of the heating systems and savings on the maintenance costs.

Note that, when available, pool covers should be used during the whole period in order to protect the water from dust and reduce evaporation.

Reprogramming of the HVAC system (applies to indoor pools)

The next step of the shutting down of the aquatic centre is related to the HVAC system. This applies to indoor pools only. While the pool is unattended, heating and cooling of the pool hall air are not necessary. However, to protect the building from condensation, you must keep the relative humidity within an acceptable range and the air temperature above dew point!

Separately, you can slow down the fans used for the air circulation. It is important to keep the air flowing, but it should be limited to the strict minimum required. Reducing the air movement reduces evaporation from exposed pool water, which help to maintain the relative humidity within an acceptable range.

Get the pool operators or BMCS contractor to adapt the set points and controls of the BMCS:

  • Reduce the air flow,
  • Disable the air temperature set point,
  • Disable the heating and cooling systems, unless when they are used to maintain the air within the acceptable RH range and air temperature above the dew point.
 

Shutting down water recirculation and drainage of the pool

Finally, the recirculation pumps could be stopped. However, this can have a significant impact on other assets and must be carefully planned. For instance, when recirculation pumps are stopped, chlorine used for disinfection of pool water will naturally degrade until none is left. At that point, microorganisms can strive especially with natural light. This can become a health hazard. If the circulation pumps are stopped, it would be recommended to drain the water out to reduce health hazards.

As a minimum, any superfluous filters should be isolated and put into a hibernation mode. Especially with UFF (Ultra Fine Filters), make sure you follow the protocols described by the manufacturer.

Note: if you slow down the pumps to save energy, make sure that you comply with the minimum flow rate required by the filtration system! Sand filters, particularly, do have a minimum flow rate. Below this value, water can create channels in which biofilm forms. These biofilms then accelerate the growth of micro-organisms.

Shutting down all unnecessary equipment

Finally, and this applies to any step above, shut down all non-essential items such as:

  • Domestic hot water systems (for change rooms typically),
  • Lighting, if on a timer,
  • Any automatic features on a timer,
  • Small A/C units for office rooms,
  • Equipment from the gym.
How much money could be saved for the above recommendations?
 

Below is the typical energy breakdown of swimming pools

Typical ratioAssets
60-80%Pool heating (and air heating for indoor pools)
10-15%Pumping system
5-15%Domestic hot water
5-10%AC, office, other

Now, consider your annual energy expenditure. Let’s assume $300k. Note that, as a rule of thumb:

  • for an indoor pool, the energy consumption is fairly stable throughout the year, while
  • for an outdoor pool, 2/3 of the energy is consumed during 1/3 of the year (winter).

With steps #1 and #2, the pool could save from $15k/month to $20k/month.

With step #3, the pool could save from $2.5k/month to $3.8/month.

All non-essential items could save from $2.5k/month to $6.3/month.

Note that this shutdown can be the opportunity to move forward with the implementation of equipment upgrade and energy efficiency improvements.

If you have any questions, the Northmore Gordon team will be happy to help.

Stay safe.

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Benefiting from waste heat recovery https://northmoregordon.com/articles/benefiting-from-waste-heat-recovery/ Tue, 19 Nov 2019 02:54:38 +0000 https://northmoregordon.com/?p=18525 Do you have waste heat and don’t know what to do with it? Energy costs are hurting business. Yet often there are concentrated sources of energy going to waste in manufacturing environments. Recovering waste heat back into processes can save substantial amounts of energy cost, and increase the spare heating capacity of existing systems. Data matters...

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Do you have waste heat and don’t know what to do with it?

Energy costs are hurting business. Yet often there are concentrated sources of energy going to waste in manufacturing environments. Recovering waste heat back into processes can save substantial amounts of energy cost, and increase the spare heating capacity of existing systems.

Data matters

Doing heat recovery well requires good data and a good understanding of the existing systems, combined with a methodical approach to determining the optimum solution. Especially where there are multiple heat sources and heat sinks.

A Pinch Analysis is the gold standard for optimising heat recovery in your plant, but discrete feasibility studies are also very useful.

How can waste heat be recovered and used?

Waste heat can be available from a range of sources, including exhaust air from gas burners, de-superheating a refrigerant prior to latent heat rejection, oil coolant systems on air compressor and refrigeration compressors, wastewater discharge, furnace exhaust, refrigeration condensers, and many other sources.

Direct heat exchange using a tube or plate heat exchanger is a simple method for heat recovery, however, there are other methods. For example, a waste heat source at a relatively low temperature can be used to heat a process flow to a higher temperature using a heat pump. Indirect heat exchange can be achieved using a hot oil circuit where the heat source is too hot for direct heat exchange with the heat sink.

Waste heat can also be used in many ways:

  • re-heat combustion air for a furnace or oven
  • Use directly in a dryer
  • Heat water in pasteurisers
  • Generate electricity using an Organic Rankine Cycle or Steam turbine to drive a generator
  • Generate hot water up to 100°C or steam at up to 160oC by extracting heat from a lower temperature waste heat source..

Optimising waste heat recovery

Where a site has numerous heat sources and sinks, a “Pinch” analysis can be used to determine the optimum combination of heat recovery alternatives for that site. PinCH analysis attempts to identify similar heat loads nearest to available heat sources and minimise the use of artificial heating (e.g. from natural gas or electricity). The optimum combination from a heat recovery perspective is not always practical in a retrofit though, so the key is to determine how to get as close to the optimum as possible in a practical and cost-effective way.

Implementing waste heat recovery

Implementation should take into account a number of factors:

  • The operating characteristics of the process, to ensure the implementation doesn’t impact on output, product quality, process reliability or productivity.
  • Staging of projects if possible, to minimise process disruption and spread capital spend.
  • Heat quality available (temperature and rate of supply) and proximity to heating loads
  • Measurement, monitoring, and verification so that energy savings can be measured over time, and energy-saving or carbon abatement certificates can be created
  • Future plans for expansion or plant upgrades

Make informed and smart decisions about heat recovery.

Northmore Gordon is passionate about helping large industrial and commercial customers increase energy productivity. We have done a number of pre-feasibility studies and business cases specifically investigating waste heat recovery options. We can help you identify and quantify your heat sinks and sources, determine the optimum solution for your situation, and develop an investment-grade business case.

For more specific details on heat recovery contact Andrew at a.clarke@northmoregordon.com

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